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Solution Approaches |
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Business Process Redesign (BPR)
dramatically simplifies business processes, eliminating waste, reducing
cycle time and improving quality.
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Cycle Time
Reduction
strives to
reduce the total time required to perform a set of tasks. It typically uses lean
business practices found in BPR, TOC and TPS.
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Design For
Assembly (DFA)
strives for
radical simplification of a product design and corresponding manufacturing
processes, leading to significant cost reduction.
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Failure Mode and Effects Analysis (FMEA)
is a risk
management approach used to assess and improve the quality, reliability,
durability and safety of products and/or processes.
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Kaizen Breakthrough Events
are approaches
for rapid transformation of a product design, business process or manufacturing
process, based on the principles of the Toyota Production System. In most cases
transformation occurs in a week.
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Lean
Business Practices
(see Toyota
Production System).
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Policy Deployment
is an approach
for planning and executing breakthrough business results. It combines some of
the best aspects of Vision Development, Strategic Planning, Management by
Objectives and Visual Management.
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Project Management
is an approach
for planning and executing major projects to enable them to be completed on
time, in budget and within scope.
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Quality Function Deployment (QFD)
helps to ensure
that the "voice of the customer" is brought into the product development
process, process development, manufacturing and reflected back into the
marketplace.
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Quality Operating Systems (QOS)
track quality
of products or processes and provides an orderly and repeatable means to
systematically improve.
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Reliability Improvement
seeks to
improve product reliability through understanding failure causes, and either
eliminates them or neutralizes their effect.
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Root
Cause Analysis (RCA)
solves problems
by tracing a series of fact and data based clues to get to the basic cause,
solving the problem in a measurable way.
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Statistical Process Control (SPC)
is an approach
for monitoring and controlling a process based on statistical methods, using
variation inherent in the process to signal when action is needed.
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Strategic Planning
is an approach
to mapping a course of action from the present to a desired future state and a
way that is achievable and manageable.
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Systems Thinking
is an
improvement approach that looks for systemic causes, seeking to change the way
the system drives behavior.
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Taguchi Methods
seeks to make
product or processes more robust, (less sensitive to variation), resulting in
more stable results.
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Theory of Constraints (TOC)
seeks to
increase throughput by focusing organizational resources on identification,
removal or management of constraints which limit results.
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Theory of Inventive Problem Solving (TRIZ)
seeks to solve
apparently impossible problems by identifying the underlying conflict, or
contradiction and attacking it.
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Toyota Production System (TPS)
is a
manufacturing approach which strives for the total elimination of waste.
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Value
Analysis / Value Engineering (VAVE)
strives for
radical improvement in product value through greatly increasing functionality or
decreasing cost.
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Variability Reduction
is
a combination of
approaches which reduce variability in products and processes, improving
performance and yield, while reducing cost.
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Vision Development
seeks to
clearly articulate a compelling future state to which the organization may
be steered. This is often a starting point for Strategic Planning or Policy
Deployment.
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Visual Management
organizes the
physical work environment and work approaches in a manner that enables
management at a glance.
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